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Effects of ultrasonic melt processing on microstructure, mechanical properties, and electrical conductivity of hypereutectic Al–Si, Al–Fe, and Al–Ni alloys with Zr additions S. Chankitmunkong, D. G. Eskin, C. Limmaneevichitr

By: Chankitmunkong, SuwareeContributor(s): Eskin, Dmitry G | Limmaneevichitr, ChaowalitMaterial type: ArticleArticleContent type: Текст Media type: электронный Subject(s): механические свойства | ультразвуковая обработка расплава | микроструктура | электропроводность | заэвтектические бинарные сплавы | интерметаллиды | алюминиевые сплавы | легирующие элементыGenre/Form: статьи в сборниках Online resources: Click here to access online In: Light metals 2021 P. 192-197Abstract: Ultrasonic melt processing (USP) technique was used to study the effect of Zr addition on the structure refinement and mechanical properties of hypereutectic binary alloy in three different alloys (Al–Si, Al–Fe, and Al–Ni) as potential alternatives to the Al–Si eutectic system especially for high-temperature applications. Mechanical properties of these alloys were controlled through both structure refinement by USP and also Al3Zr nano-precipitation hardening. Significant refinement of primary intermetallics was achieved under USP during the Al3Zr formation in solidification process. The residual Zr in the aluminium solid solution enabled precipitation hardening at 450 °C. As a result, the tensile properties, especially ductility, were considerably improved at room and elevated temperatures. The mechanical properties were analyzed with respect to the volume fraction of intermetallic phases. Electrical conductivity was measured to better explore their potential applications. The effects of alloying elements and structural changes on the mechanical behaviour and electrical conductivity were discussed.
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Ultrasonic melt processing (USP) technique was used to study the effect of Zr addition on the structure refinement and mechanical properties of hypereutectic binary alloy in three different alloys (Al–Si, Al–Fe, and Al–Ni) as potential alternatives to the Al–Si eutectic system especially for high-temperature applications. Mechanical properties of these alloys were controlled through both structure refinement by USP and also Al3Zr nano-precipitation hardening. Significant refinement of primary intermetallics was achieved under USP during the Al3Zr formation in solidification process. The residual Zr in the aluminium solid solution enabled precipitation hardening at 450 °C. As a result, the tensile properties, especially ductility, were considerably improved at room and elevated temperatures. The mechanical properties were analyzed with respect to the volume fraction of intermetallic phases. Electrical conductivity was measured to better explore their potential applications. The effects of alloying elements and structural changes on the mechanical behaviour and electrical conductivity were discussed.

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